TEXTILE MOTOR ENERGY SAVER
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FOR RING FRAMES, TWO FOR ONE
TWISTERS, CARDING MACHINES, BLOW ROOM EQUIPMENTS, ETC.
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| SAVE
ENERGY WITH MINIMUM INVESTMENT AND REDUCE COSTS |
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SYNOPSIS:
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ELECTRICAL
ENERGY COST IS RISING EVERY YEAR. Don't throw
valuable money down the drain by wasting Electrical Energy, which is in
short supply, when there are simple, easy and economical ways of saving
this precious commodity, using cost effective retrofit devices. This
will also enable you to reduce costs and become more competitive,
LOCALLY AND GLOBALLY.
TEXTILE MOTOR ENERGY SAVER FOR USE
WITH RING FRAME/TWO FOR ONE TWISTERS, CARDING MACHINES, BLOWERS, ETC.,
TO SAVE ENERGY, IS A SHORT PAY BACK LOW COST ENERGY SAVING RELIABLE
PRODUCT WHICH CAN BRING IN IMMEDIATE BENEFITS. THIS IS TO BE INTERFACED
WITH THE STAR DELTA STARTER. WHENEVER LOAD IS LOW, THE MOTOR OPERATES
IN STAR MODE TO SAVE ENERGY.
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ADVANTAGES:
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Energy saving(Refer
to the Energy Saving Data in chart below)
Reduction in KVA, contributing to reduction in maximum demand.
Improvement in power factor
Motor runs cooler leading to increased motor life.
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ENERGY SAVING CASE STUDIES:
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CASE STUDY NO.1:
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Textile Motor Energy
Saver interfaced with STAR DELTA STARTER of the Ring Frame.
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| MOTOR CAPACITY |
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40
KW |
| FULL
LOAD CURRENT |
: |
68
amp. |
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Energy Measurements
were made using a Power Analyzer on pershift basis :
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| Savings
Observed |
: |
5
units/shift of 8 hours |
| Number of
Shifts/day |
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3 |
| Number of
working days in a year |
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350
days |
| Total Energy
Saving/year |
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5250
units |
| Savings/Year
in Rupees @ Rs.5.00 per unit |
: |
Rs.
26,250/- |
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Savings/Benefit due
to reduction in Maximum Demand and improvement in Power Factor has not
been taken into account.
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CASE STUDY NO.2:
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Textile Motor Energy
Saver interfaced with STAR DELTA STARTER of the Ring Frame.
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| MOTOR
CAPACITY |
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34
KW |
| FULL LOAD
CURRENT |
: |
60
amp. |
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SAVINGS :
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- Energy Consumed per Doff of 3.5 hrs.
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| Without
Textile Motor Energy Saver |
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77.3
units |
| With Textile
Motor Energy Saver |
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76.8
units |
| Energy
Saving per day |
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3.12
units |
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- Savings due to reduction in Maximum
Demand :
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| KVA
without unit |
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3
* 400 Volts * 31.5 Amps |
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21.82
KVA |
| KVA with unit |
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3
* 400 Volts * 20.7 Amps |
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14.34
KVA |
| Reduction in
Maximum Demand |
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: |
7.48
KVA |
| Average
Reduction in M.D. |
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1.87
KVA per month |
| Savings per
year @ Rs. 150/- per KVA |
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Rs.
3366/- |
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| Total
Savings per Year |
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Rs.
8826/- |
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CASE STUDY NO.3:
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Textile Motor Energy
Saver interfaced with STAR DELTA STARTER of the Ring Frame.
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| MOTOR
CAPACITY |
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34
KW |
| FULL LOAD
CURRENT |
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60
amp. |
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SAVINGS :
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| Savings/doff
of 3 hrs. |
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1.2
units |
| Savings/day |
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9.6
units |
| Savings/year |
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3360
units |
| Cost
Savings/year |
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Rs. 16800/- |
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- Savings due to reduction in Maximum
Demand :
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| KVA
without unit |
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3
* 325 Volts * 39 Amps |
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26.68
KVA |
| KVA with unit |
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3
* 395 Volts * 34 Amps |
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23.26
KVA |
| Reduction in
Maximum Demand |
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3.42
KVA |
| Total doff
period |
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3
hrs. |
| Average
Reduction in M.D. |
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1.14
KVA per month |
| Savings /
year @ Rs. 150/- per KVA |
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Rs. 2052/- |
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| Total
Savings per year |
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Rs. 18852/- |
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Benefit due to Power
factor improvement, (0.76 to 0.89) has not been taken into account.
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