TEXTILE MOTOR ENERGY SAVER
FOR RING FRAMES, TWO FOR ONE TWISTERS, CARDING MACHINES,
BLOW ROOM EQUIPMENTS, ETC.

SAVE ENERGY WITH MINIMUM INVESTMENT AND REDUCE COSTS

• SYNOPSIS
• ADVANTAGES
• ENERGY SAVING CASE STUDIES

SYNOPSIS: ELECTRICAL ENERGY COST IS RISING EVERY YEAR. Don't throw valuable money down the drain by wasting Electrical Energy, which is in short supply, when there are simple , easy and economical ways of saving this precious commodity, using cost effective retrofit devices. This will also enable you to reduce costs and become more competitive, LOCALLY AND GLOBALLY. TEXTILE MOTOR ENERGY SAVER FOR USE WITH RING FRAME/TWO FOR ONE TWISTERS, CARDING MACHINES, BLOWERS, ETC., TO SAVE ENERGY, IS A SHORT PAY BACK LOW COST ENERGY SAVING RELIABLE PRODUCT WHICH CAN BRING IN IMMEDIATE BENEFITS. THIS IS TO BE INTERFACED WITH THE STAR DELTA STARTER. WHENEVER LOAD IS LOW, THE MOTOR OPERATES IN STAR MODE TO SAVE ENERGY.

MODEL TMES

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ADVANTAGES

ENERGY SAVING CASE STUDIES :

CASE STUDY NO.1 :

Textile Motor Energy Saver interfaced with STAR DELTA STARTER of the Ring Frame.

MOTOR CAPACITY	:	40 KW
FULL LOAD CURRENT	:	68 amp.

 

Energy Measurements were made using a Power Analyser on pershift basis :

Savings Observed	:	5 units/shift of 8 hours
Number of Shifts/day	:	3
Number of working days in a year	:	350 days
Total Energy Saving/year	:	5250 units
Savings/Year in Rupees @ Rs.5.00 per unit	:	Rs. 26,250/-

 

 

Savings/Benefit due to reduction in Maximum Demand and improvement in Power Factor
has not been taken into account.

CASE STUDY NO.2 :

Textile Motor Energy Saver interfaced with STAR DELTA STARTER of the Ring Frame.

MOTOR CAPACITY	:	34 KW
FULL LOAD CURRENT	:	60 amp.

 

SAVINGS :
a) Energy Consumed per Doff of 3.5 hrs. :

Without Textile Motor Energy Saver	:	77.3   units
With Textile Motor Energy Saver	:	76.8   units
Energy Saving per day	:	3.12 units

 

 

b) Savings due to reduction in Maximum Demand :

KVA without unit	:	3 * 400 Volts * 31.5 Amps	:	21.82 KVA
KVA with unit	:	3 * 400 Volts * 20.7 Amps	:	14.34 KVA
Reduction in Maximum Demand			:	7.48 KVA
Average Reduction in M.D.			:	1.87 KVA per month
Savings per year @ Rs. 150/- per KVA			:	Rs. 3366/-
Total Savings per Year			:	Rs. 8826/-

 

 

CASE STUDY NO.3 :

Textile Motor Energy Saver interfaced with STAR DELTA STARTER of the Ring Frame.

MOTOR CAPACITY	:	34 KW
FULL LOAD CURRENT	:	60 amp.

SAVINGS :
a) Doff Period 3 hrs. :

Savings/doff of 3 hrs.	:	1.2 units
Savings/day	:	9.6 units
Savings/year	:	3360 units
Cost Savings/year	:	Rs. 16800/-

 

b) Savings due to reduction in Maximum Demand :

KVA without unit	:	3 * 325 Volts * 39 Amps	:	26.68 KVA
KVA with unit	:	3 * 395 Volts * 34 Amps	:	23.26 KVA
Reduction in Maximum Demand			:	3.42 KVA
Total doff period			:	3 hrs.
Average Reduction in M.D.			:	1.14 KVA per month
Savings / year @ Rs. 150/- per KVA			:	Rs.   2052/-
Total Savings per year			:	Rs. 18852/-

Benefit due to Power factor improvement, (0.76 to 0.89) has not been taken into account.